Monday, September 26, 2016

Important Industrial Equipment Maintenance

In order to keep your business running smoothly it is important to keep industrial equipment well maintained.  In many industrial settings equipment maintenance is an afterthought instead of forethought.  Preventative maintenance in the workplace saves a company more than it costs in the long run.  Spending just a small amount of time to create a reasonable maintenance schedule for large scaled equipment and components can save a company a lot of time and money in the long run.
Prevention verse Rectification
There is little to do other than to repair a piece of equipment once is stops working correctly.  It doesn’t matter if a professional has to be called in or if someone within the company can make the repair it has to be done and the time the equipment is down is costing the company money in both lost production and employee productivity.  Corrective maintenance may get the equipment up and running eventually but at the cost of missed revenue.
Whereas scheduled preventative and regular maintenance can help to prevent against the devastation down equipment can have on a company.  When a maintenance schedule is stuck with catastrophic problems can be caught and corrected before they begin thus helping to stay ahead of issues before they become devastating.
Regular machine maintenance allows machine operators to spot potential problems with equipment before it results in a break down or worse, an injury.  Technicians running large scaled equipment should be trained to spot issues before they shut down machinery.  If this can be achieved companies can save on lost revenues, expedited repair costs, losses in production, employee safety and more.
Maintaining industrial equipment saves money.  Companies that use refurbished components in the maintenance of their machinery save even more.  Make sure to keep a detailed record on repairs to machines.  Analysis should be done regularly on this information as it can offer a lot of insight into a proper maintenance schedule.  If companies see that the same part always needs to be replaced on equipment after certain periods of time then they can adjust the maintenance schedule to correct the issue before it occurs.
Maintenance extends the life span of most everything in life including electrical components that run your business.  Think about it in another way.  If this was your car and you never took it in for oil and filter changes it probably won’t last for as long as if you had done the proper maintenance.   Car manufacturers have guidelines in place regarding the maintenance on your vehicle based on years of analyzed data and records from other vehicle owners.  This process allows updates to be made to the maintenance schedule as time goes on.  For instance, an oil change used to be recommended every three thousand miles but now based on new technology and data analysis oil changes on certain makes and models of cars has been expanded up to six thousand miles.
J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Properly Maintaining Industrial Electrical Components

In order to keep industrial machinery and equipment in good running order it is important that it is properly maintained and cared for.  When large manufacturing equipment is improperly cared for it not only runs inefficiently but also decreases the safety and reliability of the machine. If a breakdown in machinery occurs it is not only time consuming to correct it is also extremely costly.  Below we will look into how to maintain large industrial equipment to ensure it is kept running efficiently.
Keep On Top Of Operator Training
Equipment in industrial manufacturing settings often has more than a single operator.  With this in mind it is crucial that the equipment is correctly operated and therefore each individual using it is trained accordingly.
When machinery is first purchased and brought into a manufacturing setting it should be thoroughly inspected.  Training should take place not only when new equipment is purchased but should be ongoing in nature.  If the number of operators working on the machine regularly turns over it is easy for important steps in the training process to be overlooked.  To avoid skills from becoming outdated and poor overall operations training on large equipment should be ongoing.
Keep On Top Of Lubricants
Machines with many different moving parts need to remain well lubricated.  Scheduled lubrication helps to extend the lifetime of equipment and the moving electrical components within.  Lubrication is important. Be sure that the correct lubrication for the machine is used.  Special oil needs to be used on each specific machine.  Check the requirements set forth by the manufacturer.  Look for signs of excess oil or grease build up on pistons, check for leaks around the seal.  Analyze the oil.  If containments are found it could indicate components are wearing and breaking down.
Check For Wear
Machinery with moving parts is bound to breakdown.  Carefully check for excess wear.  Look for gears and belts that are out of alignment from machine vibrations.  With extended use, friction, poor lubrication and worn parts comes higher than normal machine temperatures shorting the life span of the machine.  If you become of an unusual amount of wear or a pattern in wear occurring it may be time to look into issue deeper.  It is important that any wear and tear on the moving components within the machine is taken care of immediately.
Keep The Environment and Machinery Clean
A clean environment promotes equipment cleanliness which has a large impact overall on equipment longevity.  As part of equipment maintenance schedules be sure to include thorough cleaning to the work environment and machines.  Fewer contaminations in the space mean less likelihood for them to cause issues with machinery.
A routine maintenance schedule, performed on a regular schedule will increase the longevity of equipment, cut costs as well as increasing productivity & safety.
J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.