Friday, October 30, 2015

Maintaining Electrical Components In Manufacturing Equipment

It is necessary, in any manufacturing environment to maintain and repair the equipment that is used in the operation of the business.  Preventative maintenance is done to keep machines working properly and to avoid safety issues. Equipment that is not taken care of properly and then in turn becomes damaged can lead to unnecessary downtime, injuries and loss of production.  If the equipment is used in the operation of your business it is important to minimize any downtime that can be experienced.  To keep business running as usual it is important that inspections, repairs, alterations and maintenance are done regularly by well trained individuals.
When it comes to determining whose job it is to complete regular inspections, maintenance and repairs on equipment used in the operation of your business it is best to assign that job function to one team of employees.  This allows it to be consistently monitored by the same employees.  All inspections, repairs and maintenance should be recorded in order to keep track.  This will lead to an organized record of repairs and will help in performing future preventive maintenance.  If a pattern is seen it is possible to perform maintenance before issues arise.  This will keep downtime to a minimum and allow for maximum efficiency.
The five basic principles in the maintenance process of manufacturing equipment are: refurbish, repair, calibration, cleaning and replacement.
Refurbishing is the process of servicing and restoring older or damaged equipment to make it like new again.  This process involves disassembling equipment, cleaning it thoroughly and replacing pieces that are not in proper running order.
Repair manufacturing equipment occurs when a piece is not totally damaged.  Minor machine damage can be repaired.  This is a cost effective way to keep older machines running effectively longer.  It is cheaper to replace a part or two on manufacturing equipment rather than continually replacing pieces.  Equipment is a large expense in manufacturing.  Therefore when a repair can be done it saves the company both time and money.  It is always best to reuse or repair a machine over replacing it when possible.
Calibration should be done regularly on equipment used in the manufacturing process as it keeps product consistency.  Equipment that is not properly calibrated will produce uneven and inconsistent results.  When there are issues with variability it can lead to a tarnished brand reputation.
Cleaning equipment is another important aspect within maintenance.  Cleaning manufacturing electrical components should be done regularly.  Wipe equipment daily with thorough cleaning done weekly to ensure the proper maintenance of manufacturing equipment and electrical components.
J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

The Mystery Of Electrical Components

Electrical components are somewhat of a mystery for most of us.  In most of our everyday lives and jobs we don’t deal with the need to know a lot about various electrical components. That is until they stop functioning and we are hindered in what we can and cannot do.  No one thinks about the electricity running into their home until they can’t turn on the television or cook dinner.
When the power goes out or a circuit breaker is blown we become interested in the electrical circuit running through our home.  At that point the electrical system becomes important.  This article will give you a bit more information on the basic components that must function together to allow electricity to flow into our homes or places of work.
Electricity in your home starts with the connection of electrical services.  This is as simple as having the power company run wires to your homes’ feeder wires which are attached to a meter on your home or close power pole.  The meter measures the amount of electricity used and that is the month you are charged for each month.  The meter feeds into either a disconnect switch, main breaker or fuse panel within the home.
Disconnect Switch:  The main advantage of a disconnect switch is that is offers a way to disconnect all power to the house with one main switch.  This is for safety and is used in cases of fire and floods.
Main Breaker:  A main breaker consists of a breaker panel.  This is a panel that contains electrical currents to flow through to different areas within your home.  If too much current is flowing to one area the circuit will blow and thus stop sending electrical current to that area of your home until the breaker is switched back on.  If the current was to flow at an excess this could overload the entire circuit and cause a fire.
Fuse Panel:  Fuses feed the amount of electricity that is being sent and blow out when too much current it being asked of it.  This occurs a lot in rooms where major appliances are in use.  Bathrooms and kitchens usually have to have more fuses allocated to them.  This will allow the current to be broken up to different areas within the room.  The flow of current then can be shifted throughout the space as to not overload one circuit.
In our next installment we will discuss branch circuits, switches, outlets and wiring. Electrical components within the home aren’t as complex as they are sometimes thought to be.
J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.